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There's lots of info on this at Ninjette.com....
I'm gonna have to put you in the sinbin for that Kurt!!:facepalm:
We have all of that info here as well!!

abhishekrawat1985, something else that helps remove the popping is removing the Kleen air system being removed.
See this - http://www.newninja.com/forums/f98/kleen-air-system-removal-pic-heavy-update-4659.html

I also shimmed the needles in Carbs and this helped immensly.

Good luck with it, and let us know the results!
 
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