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Author Topic: Throttle side bar weight  (Read 173 times)
KURT
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« on: January 24, 2010, 11:32:14 AM »

Has anyone removed their bar weight, off the throttle side? I snapped a screwdriver bit, trying to remove the screw on mine today.
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crushedcamber
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« Reply #1 on: January 24, 2010, 12:49:09 PM »

heat it up with a torch, it has red locktite on it... and then upgrade to hex head style ones cause phillips heads are crap. thats what i did. before trading it in of course...  Tongue
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spooph
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« Reply #2 on: January 24, 2010, 02:22:16 PM »

Crushed's got it!

Get yourself an impact screw driver, you know the type that you hit with a mallet, and beat the living daylights out of it!

This is a known hiccup with the 250's. The factory made sure to keep those suckers on there till dooms day, so use greater-than-doomsday-force and they'll come off.
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KURT
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« Reply #3 on: January 24, 2010, 06:29:51 PM »

I have to replace my Craftsman ratchet bit, after breaking it today... so I guess I'll pick up two, and chuck one up in my 1/2" impact wrench.

I just have applying all that force, and watching metal shatter, above a pristine fuel tank.
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spooph
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« Reply #4 on: January 24, 2010, 09:11:44 PM »

cover the fuel tank with some thick cloth?
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crushedcamber
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« Reply #5 on: January 27, 2010, 03:11:46 PM »

you should heat it up as well as using the impact, cuz i used just an impact as i didnt know it had loctite on it, and it turned the phillips head into a double phillips head, the bit tore the screw a new one. so with heat and an impact it will back out nicely.  Wink
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spooph
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« Reply #6 on: January 27, 2010, 03:35:00 PM »

Just to clarify, this is what I'm talking about:

http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=37530
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crushedcamber
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« Reply #7 on: January 27, 2010, 09:31:36 PM »

nope, i used my air impact... haha. much more destructive than that, had to buy new bolts, and switched over to allen head, and i hope the new owner appreciates it... haha
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spooph
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« Reply #8 on: January 27, 2010, 11:16:47 PM »

As you say, the air impact is too fast. I wouldn't say too powerful just because you need so much stinking power to get these suckers loose, but the screwdriver I posted up top only advances about 1/4 turn every time you hit it, which means it breaks the bolts loose, and doesn't keep spinning like the air impact, messing up the heads. I got mine off no marring...
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